Mechanical Process Engineer

Xaar PLC
Cambridge
1 week ago
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Inkjet Innovator. Trusted Partner. Sustainable Future. Xaar is here to create a world where you can print anything you can imagine.


Xaar has defined 5 values which are vital to our business; each represents an area of essential importance to us. Their existence is intended to guide difficult decisions and shape behaviour.



  • Creative – we push the boundaries of what’s possible
  • Collaborative – everyone is a partner; we help each other freely and willingly
  • Innovative – we always strive to constantly improve
  • Integrity – we deliver on our promises
  • Passion – we care about our technology, our products, our partners and each other

Purpose of Role

The Mechanical Engineer is responsible for the design, development, and delivery of production jigs, fixtures, and prototype tooling to support manufacturing and new product introduction (NPI) activities.


This role requires a practical, hands‑on engineer who can design, build, and iterate tooling solutions, not simply produce drawings. The engineer will work closely with Production, Process Engineering and NPI teams to improve process performance, reduce downtime, and support cost reduction initiatives.


A significant element of the role involves reactive tooling design in response to production or process issues, as well as rapid prototyping of tooling using 3D printers.


Reporting Relationships

Head of Operational Engineering & Quality


Key Internal Relationships

  • Process Engineers

Key Accountabilities

  • Design, develop, and implement jigs, fixtures, and production tooling using SolidWorks
  • Produce product drawings
  • Translate manufacturing requirements into robust, practical tooling solutions
  • Support New Product Introduction with tooling concepts and prototype solutions
  • Operate and maintain 3D printers to produce prototype tooling and rapid validation fixtures
  • Conduct design reviews, tolerance analysis, and risk assessments for tooling solutions
  • Provide hands‑on support during tooling commissioning and validation on the production floor
  • Troubleshoot production issues and design corrective tooling solutions in a timely manner
  • Continuously improve existing jigs and fixtures to enhance safety, quality, and productivity
  • Collaborate with cross‑functional teams to support cost reduction and process optimisation initiatives
  • Maintain proper documentation, drawing standards, and revision control

Person Specification

The Mechanical Engineer will have deep expertise in many of the following:



  • Strong practical understanding of jig and fixture design principles
  • Proficient in SolidWorks (3D modelling, assemblies, drawings, and design for manufacture)
  • Ability to produce and interpret detailed product part drawings and assembly drawings, including BOMs, tolerances, fits, and manufacturing notes
  • Ability to apply GD&T principles to ensure functional and manufacturable designs
  • Knowledge and practical experience of engineering change control processes (ECR/ECN), including design updates, revision control, documentation management, and cross‑functional change approval workflows
  • Hands‑on approach with the ability to move from concept to physical implementation
  • Experience operating 3D printers and understanding additive manufacturing constraints
  • Strong problem‑solving skills with the ability to respond effectively to reactive production demands
  • Good understanding of manufacturing processes (machining, assembly, inspection, etc.)
  • Ability to prioritise workload in a fast‑paced production environment
  • Strong communication skills and ability to work cross‑functionally
  • Detail‑oriented with a focus on robust, production‑ready solutions

Experience and Qualifications

  • Degree in an Engineering, Physics or related technical discipline
  • Minimum 3–5 years’ experience in a mechanical engineering role within a manufacturing environment
  • Proven track record in jig and fixture design
  • Experience supporting New Product Introduction (NPI)
  • Demonstrated experience in resolving production/process performance issues through tooling improvements
  • Experience using 3D printing for prototype tooling or functional parts


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