Senior Mechanical Design Engineer - Downhole Tools

IO
Aberdeen
3 weeks ago
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Senior Mechanical Design Engineer


Location: Aberdeen


Sector: Oil & Gas - Downhole Tools


Employment Type: Full-Time, Permanent


About the Role

An established engineering organisation serving the oil and gas sector is seeking an experienced Senior Mechanical Design Engineer to join its Aberdeen-based team.


This is a senior-level technical role requiring deep expertise in the design and development of oilfield downhole tools. The successful candidate will play a key role in product development, project delivery, engineering analysis, and cross‑functional collaboration.


The position offers the opportunity to contribute to high-value engineering projects from concept through to product validation and commercial delivery.


Key Responsibilities

  • Lead and manage mechanical design projects from concept to finished product.
  • Develop detailed 3D models and manufacturing drawings in line with industry and internal standards.
  • Perform component and assembly-level mathematical analysis, including stress and load calculations.
  • Conduct tolerance stack‑up studies and technical design reviews.
  • Design and support product validation testing, including hands‑on participation.
  • Develop test equipment for product verification to relevant industry standards.
  • Prepare engineering cost estimates for product development and enhancement.
  • Manage projects to meet budgetary and delivery targets.
  • Provide technical support to internal teams, clients, and vendors.
  • Contribute to product viability assessments and continuous improvement initiatives.
  • Support assembly and testing of new product developments.
  • Liaise with local and international stakeholders to maximise commercial opportunities.
  • Promote a collaborative, high-performance engineering culture.

Required Qualifications & Experience

  • HNC or Degree in Mechanical, Product, or Electro‑Mechanical Engineering (or related discipline).
  • Minimum 10 years’ relevant engineering experience.
  • Demonstrable experience designing oilfield downhole tools (essential).
  • Advanced proficiency in CAD systems (SolidWorks or Inventor preferred).
  • Strong analytical capability with experience performing stress and load calculations.
  • Experience conducting tolerance analysis at assembly level.
  • Proven ability to solve complex client engineering challenges.
  • Excellent written and verbal communication skills.
  • Ability to manage competing priorities and work effectively under pressure.
  • Self‑motivated, commercially aware, and team-oriented.

Health, Safety & Environmental Responsibilities

  • Operate in accordance with established HSE management systems.
  • Ensure risks are identified and controlled within areas of responsibility.
  • Promote safe working practices and environmental compliance.
  • Participate in incident investigation and continuous improvement initiatives.
  • Ensure appropriate training, supervision and safe equipment usage within projects.

What’s on Offer

  • Opportunity to work on technically challenging downhole tool projects.
  • Involvement in full product lifecycle development.
  • Collaborative engineering environment.
  • Competitive remuneration package (commensurate with experience)


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