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Mechanical Design Engineer

Copello Global
High Wycombe
2 weeks ago
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Senior Mechanical Design Engineer

6 months initial (Inside IR35) – 4 days p/week on site (Buckinghamshire)


Copello is recruiting for a Senior Mechanical Design Engineer to join our clients Avionics Business Unit. You will be supporting a portfolio of aerospace products for both military and civilian applications.


Key Responsibilities

• Lead mechanical design activities for new product developments.

• Produce detailed designs using 3D CAD (SolidWorks preferred), and simulate mechanical behaviour using FEA and CFD tools.

• Prepare technical estimates for non-recurring costs and manpower.

• Manage technical aspects of external suppliers and outsource providers.

• Liaise with internal and external stakeholders, including customers.

• Conduct tolerance analysis including Geometric Dimensioning and Tolerance.

• Act as Project Engineer when required, supporting bids and development.

• Coach and mentor junior mechanical engineers.

• Generate and amend drawings and documentation to BS8888 standards.

• Support continuous improvement initiatives across processes and tools.


Skills & Experience

• Strong background in aerospace or defence mechanical design.

• Proven expertise in 3D CAD (SolidWorks advantageous).

• Experience with FEA and CFD simulation tools.

• Familiarity with engineering lifecycle from concept to delivery.

• Knowledge of materials, finishes, and environmental implications.

• Understanding of composite design and production techniques.

• Experience in regulated industries such as aerospace, automotive, or medical.

• Chartered Engineer status (or working towards).

• Excellent communication and documentation skills.

• Requirements management experience.


Key Measures

• Demonstrated experience across full engineering product lifecycle.

• Ability to author, review, and approve engineering drawings to BS8888 and ISO standards.

• Strong grasp of structural analysis and thermal CFD.

• Ability to work independently and lead project teams.

• Commitment to sustainability and product support.

Security Clearance

  • Role will require candidates to have active SC clearance or eligibility for SC.

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