Principal / Senior Mechanical Design Engineer - Drone / UAV (Engine Integration) - Hampshire - £65k

EVEREC
Hampshire
3 days ago
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Principal / Senior Mechanical Design Engineer - Drone / UAV (Engine Integration) - Hampshire - £65k


Principal / Senior Mechanical Design Engineer – Engine Integration

Location: Hampshire (3 Days on Site Per Week)

Industry: Aerospace, UAV/UAS, Advanced Manufacturing & Production

Job Type: Full-time | Permanent

Salary: £45,000 – £65,000 (DOE)


Role Overview

An exciting opportunity for an experienced Senior or Principal Mechanical Design Engineer to take a lead role in the design and integration of powertrain systems into next-generation Unmanned Aerial Vehicle (UAV) platforms.


This position will see you drive both concept and detailed design, ensuring engine systems are integrated safely and efficiently within airframes. You will play a key role in shaping innovative propulsion solutions that meet demanding aerospace performance, safety, and regulatory requirements.


Key Responsibilities

  • Lead the design and development of UAV engine integration systems.
  • Produce CAD models and detailed technical drawings using SolidWorks and PDM tools.
  • Design engine mounts, vibration isolation systems, cooling baffles, cowlings, exhausts, and power take-off assemblies.
  • Conduct structural and vibration analyses using FEA; apply calculations for loads and stresses.
  • Collaborate across disciplines including airframe, autopilot, manufacturing, testing, and quality assurance.
  • Guide and mentor junior engineers while embedding best practice and continuous improvement.
  • Ensure compliance with aerospace standards and manage risk, cost, and schedule impacts.
  • Support prototype testing, validation, and documentation of integrated systems.


Key Deliverables

  • Engine mounting frames and fuselage attachment designs.
  • Engine vibration isolation systems.
  • Packaging of ancillary systems (fuel, exhaust, electronics, wiring looms).
  • Cooling solutions including cylinder/head baffles and airflow-optimised cowlings.
  • Reduction drive brackets and power-take-off/propeller mounting solutions.


What You’ll Bring

  • Degree (or equivalent) in Mechanical or Aerospace Engineering; further study or professional accreditation desirable.
  • Experience in mechanical design, ideally within aerospace, automotive, or UAV sectors.
  • Expertise in SolidWorks (including PDM) with strong 3D CAD proficiency.
  • Hands-on experience with FEA (structural/vibration analysis); CFD exposure beneficial.
  • Background in the design of rotating/reciprocating machinery such as combustion engines or transmissions.
  • Strong knowledge of materials, manufacturing, and processes including fabrication, machining, and casting.
  • Excellent problem-solving, analytical, and leadership skills.
  • Passion for aerospace and UAV technology.


If this is of interest please apply on LinkedIn or email

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